240Z: Massive update from the Bodyshop!

Last week i got a blurry photo from my Panelbeater, asking me to visit them again, since they had revamped work in my Car. I thought the probably had done a few welds and wanted to discuss the next steps.
I couldn’t have been more wrong. When i turned up, i quickly realized they had been quitely working on the car for the last few weeks and made huge progress! The car even got it’s own dedicated workspace now in another building, which they set up only to finish the project without having to move stuff around all the time. They have increased the manpower and got a new teamleader and they seem to push things a bit now. Which i’m more than happy to see.
So today i realized they had completely replaced the outer and inner side steps on the RH side. The previous Bodyshop already did this once, but he made all the panels himself since no good replacements were available back then. Since the new green KVF panels are much closer to the original ones (and strangely fit much better on this side than they did on the other side), they replaced it all again and improvad a few areas.

On the RH side, the floorpans were finished and the seat rails installed back. They also installed the Japanese Footrest, which is designed for RHD cars, but also fits nice on LHD ones.

On my input they also installed the OEM-style “reinforcement-cups” (thanks for showing me these, guys!), on the opposing side of the floorpan. The marked area got fixed later. The previous bodyshop had cut it for whatever reason (probably to install the floorpans) and never fnished it properly.

The original battery tray was not too bad, but a bit messed up to be fair, so they replaced this one too. (picture still shows the old one):

They also realized that the previous panelbeater has done a bad job around the Fuel filler area, so they reconstructed everything from scratch. You can tell quite a bit of work went into this. (and they also re-did the whole inner part from scratch!). The cas filler door now closes very flush:

Aside from a dozen of small areas (which are super time consuming), they also prepared my replacement NOS rear quarter panel, as the original one had a ton of bondo and filler on it from pevious rust repairs. They fixed a transport-damage dent, closed the US-spec rear side-marker hole and modified the C-pillar Vent / logo area from “Series 1” to the newer version.

Here is the C-pillar air vent outlet which they removed from the original rear quarter (see hole and bondo on the original rear quarter in the background) and installed on the new quarter panel:

The new taillight cover clips and mounts got installed:

Then the big work began: The roof skin transplantation. Since the original frame was quite good, they just sanded it down and painted it with rust protection and went for a skin-only replacement, which makes sense. I think one should only cut down the original structure if absolutely necessary.

Then they went to work at the rear quarter. It was in quite good shape underneath, so they just cleaned it, removed some surface rust and painted it with rust-protection as well.

The Outer wheel arch however was a different story. You can see how many repairs happened here in the history of the car. Almost like the rings on a tree…

This is the master at Work when i just arrived. you can see the roof is ready to get welded back in, and the rear quarter subframe has also been prepared. Next up is the replacement of the wheel arch before the quarter panel goes back in.

After that it looks “finished” but then the Rollcage needs to go in and all the small cosmetic details and gaps need to be aligned and fixed so it will take some time Also the original bodylines, which a previous owner “cleaned” need to be hammered back in. All these little details require a lot of work and skilled masters of their craft. but will be well worth the result. Maybe not financially. but the fact i am “saving” a messed up car and bring it back to original glory is worth more to me.
I’m super excited about the progress and really looking forward to my next visit mid march after they return back from their well deserved skiing-holidays. Oh and i have some exciting news from my side too. so stay tuned for another nice update this week.