• 240Z: Parts tumbler, Brake cylinder out, new (old) Turn signal switches in

    While i can’t show you much, i’ve been busy lately completeing a lot of stuff i’ve started but never really finnished. 1) Thanks to the input of some readers i was finally able to remove the last cylinder from the brake caliper. The solution was easy. install the allready-removed cylinder again and fix it with a c-clamp. add some air-pressure again to the brake-fluid channels and it would pop out easily (It doesnt look like the cylinder is aligned properly but i fixed that) Since sunday my Rattler / Vibrator / Tumbler / Spirator / Whatever you call it, has been working in full force to remove all the rust…

  • 240Z: MK63 Calipers disassembled, other parts prepared for replating

    Spent some more time disassembling parts to get them ready for zinc-replating. Thought while at it, i could take the brake-parts for a replating as well. So i started with the disassembly of my Sumitomo MK63 Solid disk type Ex-works type calipers: First got the old pads and shims removed. still looking quite good to be honest: Then spent an hour or so at the garage and disassembled the rest of the calipers. With the help of my trusty little air-compressor and some redneck-skills i managed to get 7/8 cylinders out of the calipers without any damage to me, tools or the calipers. However the last sucker doesn’t want to…

  • 240Z: Repair lights, turn signal and locks disassembly, preparing for replating

    Had a bit of spare-time today and decided it’s time to get some stuff done for the car once again. Wanted to have some parts replated (yellow zinc) so i grabbed everything that seemed to be worth replating. Here are all the small transmission parst that will go for replating (not all of them) And than i found some other stuff that had to be disassembled first like the side marker / Turn signal lights: Engine compartment repair light (Early version with the toggle type switch). before: After ( I cut the wires since i will replaced them with new cables. the old ones are quite brittly and Nissan had…

  • 240Z: Transmission parts cleaned, shifter test-assembly

    Nothing big here. just spent two hours cleaning all the transmission parts after the glass bead blasting. Removed some leftovers from the masking tape and blew away all the leftovers from the blasting from all the small corners, etc. Since i forgot my cam at home you only get some crappy mobile-phone shots: When done i started going through the small parts and decided i could clean them too. so the trusty green scotch-n-brite came in handy again to clean all the small pieces: Then decided to make a little test-assembly with the new PU shifter bushings (red), since the old ones were quite worn-out (black): This is how it…

  • 240Z: Glass bead blasting part II

    In my last post, i wrote about the fact that the transmission looked wrong after the “glass bead blasting”. Many readers pointed out it seems to have been just sandblasted. I contacted the blasting company again and asked what happened. He excused himself a hundred times and told me that his guy somhow missunderstoud somthing and that it was only blasted. but not sand blasted as you thought, but blasted with “broken glass”. this is softer and won’t attack the surface of the Aluminum. It’s less corrosive than regular silicat-sand used for blasting. At least that was good news. He promised me to immediately fix that. Today i was able…